Qilee Group, a premier provider of industrial wastewater treatment solutions, announced today the successful design, installation, and commissioning of a customized 80m³/h Dissolved Air Flotation (DAF) wastewater treatment system for a large-scale latex glove manufacturer in Malaysia. This landmark project successfully addresses complex wastewater challenges inherent to latex glove manufacturing, ensuring full compliance with Malaysia’s stringent environmental regulations while significantly reducing the client’s operational costs.

Overcoming Industry-Specific Wastewater Challenges

The client, a key player in Malaysia’s medical and consumer protective glove sector, operates massive production facilities around the clock. The manufacturing process generates substantial volumes of latex wastewater, which is notoriously difficult to treat due to high concentrations of fine latex particles, colloidal suspended solids, emulsified oils, and organic contaminants.

As the factory expanded production capacity, their existing wastewater treatment infrastructure struggled to keep pace. The legacy system faced critical issues, including insufficient treatment capacity, high energy consumption, intensive manual maintenance, and difficulty meeting updated local discharge standards. The client urgently required a robust, continuous, and highly efficient solution tailored to Malaysia’s hot and humid climate.

A Customized, High-Efficiency Solution

To directly target these operational hurdles, Qilee Group engineered a bespoke 80m³/h High-Efficiency Shallow-Layer Dissolved Air Flotation System. The solution was specifically designed to handle the unique physical properties of latex wastewater and operate uninterrupted, 24/7.

Key technological implementations included:

• Advanced Micro-Bubble Dissolved Air Technology: The system generates densely packed, micron-sized bubbles that expertly attach to fine latex colloids and emulsified oils; impurities that typically resist conventional sedimentation. This next-generation process achieves over 95% separation efficiency.
• Intelligent Closed-Loop Control System: Fully automated processes, including chemical dosing, air dissolution, sludge skimming, and drainage, continuously adapt to influent water quality, flow rates, and operating parameters.
• Corrosion-Resistant Architecture: To combat Malaysia’s high temperatures and humidity, critical components feature reinforced anti-corrosion protection, ensuring long-term durability and operational stability.
• High-Efficiency Shallow-Layer Flotation: This process shortens hydraulic retention time while maintaining exceptional separation performance, even at peak 80m³/h flow rates.

Delivering Measurable Results and Cost Savings

Following full implementation, the DAF system has dramatically transformed the client’s wastewater management capabilities. Key discharge indicators, such as suspended solids (SS), turbidity, oil content, and organic pollutants, now consistently meet or exceed Malaysian industrial wastewater discharge standards.

Beyond environmental compliance, the facility has experienced profound operational benefits:

• Treatment efficiency increased by over 60% compared to the legacy system.
• Overall operating expenses dropped by approximately 35%, driven by lower electricity consumption and highly optimized chemical usage.
• Manual maintenance workload was reduced by 80% due to intelligent automation.
• Sludge disposal costs plummeted, thanks to the production of low-moisture flotation sludge.

Client Commends System Performance

The seamless integration and immediate results have garnered high praise from the facility’s management.

“The 80m³/h DAF system perfectly matches our glove manufacturing wastewater treatment requirements. It effectively solved the challenges of latex impurity separation and non-compliant effluent quality,” a representative for the client stated. “The equipment operates very stably, offers a high level of automation, requires minimal manual intervention, and performs exceptionally well under Malaysia’s climate conditions. Compared with our previous system, both energy consumption and maintenance costs have been significantly reduced. We are highly satisfied with the product quality and professional customized services and look forward to continued cooperation as our production capacity expands.”

Comprehensive Service and Future Scalability

Qilee Group delivered the project as a turnkey solution, providing comprehensive factory testing, overseas installation, on-site commissioning, and comprehensive technical training for local staff. The system features a modular, integrated design, reducing the equipment footprint by 40% while allowing for flexible future capacity upgrades as the client’s production needs grow.

The technology utilized in this successful deployment is highly adaptable and suitable for treating complex colloidal and emulsified wastewater across various sectors, including textile production, chemical processing, and food processing.

Learn more at: https://www.qileegroup.com/

Inquiries can be sent to:

Email: [email protected]

Mobile: +86 133 7003 5529

About Qilee Group

Qilee Group specializes in advanced wastewater treatment technologies, delivering customized, intelligent, and energy-efficient solutions to industrial clients worldwide. From initial design to long-term after-sales support, Qilee Group is committed to helping industries achieve environmental compliance and operational excellence.

Inquiries can be sent on WhatsApp at +86 136 3665 5908.

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Company Name: Qilee Group
Contact Person: Tina
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Phone: +86 133 7003 5529
Country: China
Website: www.qileegroup.com